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Castrol / Tata Power Solar

Gear Oil

Castrol offers a complete range of high-performance gear oils based on mineral or various synthetic base oils to ensure optimised lubrication of your gearbox. Our high performance gear oils combine a high load carrying capability with a low coefficient of friction, reducing wear and lowering in-service operating temperatures. Our range of gear oils, including Castrol Optigear Synthetic X, can also protect your rolling element bearings to minimise any gearbox failure.

LOW FRICTION GEAR OILS THAT OPTIMISE EFFICIENCY

Maximising the efficiency of every gearbox depends on the control of friction. Gearbox friction generates excessive heat, putting thermal stress on system components which causes wear and pitting. This shortens the life of component parts and reduces gear box performance, causing unscheduled downtime and replacement/labour costs.

Castrol Optigear is a range of leading high-performance gear oils formulated with MFT (MicrofluxTrans) Plastic Deformation technology. Castrol Optigear is proven to lower the coefficient of friction by up to 60% compared to standard gear oils, actively resisting wear and pitting.

Castrol Optigear BM Series
High Performance Mineral Gear Oils with MFT -Low friction gear oils that Optimise Efficiency. Solid-free high-performance gear oils containing the additive combination MicrofluxTransTM (MFT). Designed to reduce the wear caused by surface fatigue, pitting, spalling, scuffing, scoring or irregularities during the running-in period and during normal operations. In a tribological system, the polarized MICROFLUX TRANS additives instantaneously create a passive film on friction surfaces before friction occurs. Available Series : BM 100, 150, 220, 320 & 460 Advantages 1. Energy savings due to the reduced coefficient of friction, lower temperature of lubricant and component and improvement in operating efficiency compared to conventional oil. 2. Smoothing of existing pittings. 3. Extended life time of machine elements and wear parts. 4. Lower costs for lubricants and waste oil disposal because of significant extensions of both service life and relubrication intervals.
Castrol Optigear MX Series

High Performance Mineral Gear Oils with MFT PD technology – Castrol’sMicroflux Trans (MFT) Plastic Deformation (PD) additive helps improve performance when operating temperature and loads reach a certain level of activation energy, by enabling the micro-smoothing of surface roughness without increasing wear. The smoothed surface delivers optimum wear protection and an extremely low coefficient of friction, especially in applications which experience extreme pressure, shock loads, vibrations or low speeds. MFT PD helps to protect against scuffing and shock loading, while maintaining a high load-carrying capacity and can help prevent the progression of micro-pitting in pre-damaged gears.

Advantages

1. Good filtration properties.

2. Excellent bearing lubrication suitability.

3. Lowers maintenance and labour costs.

4. Lower costs for lubricants and waste oil disposal because of significant extensions of both service life and relubrication intervals.

Castrol Optigear Synthetic X Series

High-Performance Synthetic Gear Oils – Castrol Optigear™ Synthetic X is based on synthetic hydrocarbons and Castrol’s Microflux Trans (MFT) Plastic Deformation (PD) additive and surface improvement additive package. The additive package, when activated by high specific loads and corresponding temperatures, helps to equalize surface roughness without creating abrasion leading to the surface improvement.

Advantages

1. High load carrying capacity.

2. Superior micro pitting protection.

3. Excellent friction reduction.

4. Good filtration properties.

5. Extended lifetime of machine elements and wear parts, lowers maintenance and labour costs.

6. Lower costs for lubricants and waste oil disposal because of significant extensions of both service life and relubrication intervals.

Castrol Optigear Synthetic 800 Series
High performance Polyalkyleneglycol (PAG) based Synthetic gear oils -Developed for the lubrication of heavily loaded gears, bushings and bearings which may operate over a broad range of temperatures They feature chemical and thermal stability, high viscosity index, water solubility, and compatibility with metals and elastomers most commonly used in machine construction. The naturally high resistance to oxidation of the synthetic base fluid is further enhanced by inhibitors. Also, a package of high-performance additives acts in combination for superior anti-wear and Extreme Pressure (EP) performance. Available Series : Optigear Synth 800 / 100, 150, 220, 320, 460 & 680 Advantages 1. Potential energy savings as a result of a lower coefficient of friction. 2. Reduction of maintenance costs as a result of significantly increased life of the lubricant. 3. Wear protection under conditions of extreme temperature fluctuation and high loads. High efficiency and lower oil temperature, especially in worm gear units. 4. Lower costs for lubricants and waste oil disposal because of significant extensions of both service life and relubrication intervals.